Second thoughts on cap construction


After making the miniature prototype, then looking more carefully at photos online, I’ve change my mind about how to construct the tam.  I think the way to solve the pleating problem is not to pleat at all—to make darts instead of pleats.  The tam corners should be constructed by folding in along the eight edges, and then sewing a dart along the spoke lines.  Here is a paper example of the folds with seam lines marked:
Here's how to make the pattern, with folding and sewing lines.

And here's how to sew it.

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